Hybrid & ICE Testing

Brief description of the position:

The position "Hybrid & ICE testing" is responsible for Hybrid-Drive from PHEV and EREV related testing including Hybrid Gearbox and internal combustion engine. This includes internal combustion engine test, HiL testing, Hybrid-Drive function test, performance test, endurance test, hybrid powertrain integration test and vehicle test. The candidate shall main focus on vehicle testing and management.

Key Tasks:

Ensure the professional operation of their testing devices and systems, evaluating their results and compare them permanently with the other results of his test equipment. KPI: Run time statistic, planning status

It helps to create a complete overview of all findings and the underlying problems for both the test item and the test benches. KPI: finding statistic

Develop early detection methods based on the anomalies found and analyses carried out in later test phases. KPI: Suggestions for improvement in early detection

Knows internal costs and external prices, outsources when unavoidable, transfers knowledge from external to internal. Participates in external tendering rounds and explains why the test cannot be carried out in-house. KPI: Chart about price trends Intern/ extern, Saving statistic for preventing external tests

Responsible for internal quality assurance and the certification of external test benches to ensure maximum comparability of results. KPI: Internal quality certificates, external audit reports

Ensures that the highest safety standards are maintained and continuously improved within their area of responsibility. KPI: Internal safety certificates, list of safety improvements

Understand requirements documentation, develop test plans, break down test use cases, coordinate resources; align test scope and milestones with test manager/validation engineer, project manager for platform and vehicle and technical project leader. KPI: Test Plan, Test Use Case List (including Case Number, Priority), Resource Requirements List, Test Risk Assessment Form

Finishing the execution plan of the test items; Clarifying the pre-set conditions, operating steps, expected results, and judging criteria for each Case; Completing fault injection tool / tool preparation confirmation. KPI: Detailed Test Procedure (Case by Case) "Failure Injection Tool Confirmation Report" "Test Environment Setup Record"

Drive/operate the test vehicle according to the approved test procedure, execute all cases; record raw data (signal waveform, CAN message, fault code) Comparison of expected results, Pass/Fail determination; Preliminary root cause analysis of Fail items. KPI: Test Execution Report (.csv/.blf), Bug List, Final Test Summary Report

Perform calibration of vehicle control modules especially motor control unit in hybrid drive/gearbox using industry- standard tools to optimize engine performance, shift quality, emissions and fuel economy. KPI: verified calibration parameters, definition and improvement suggestion for calibration process